Part & Mold Design
Capabilities
Design
Prototyping
Mold Making
Injection Molding
Providing Professional Mold Design Services
Plastic Injection Tooling Designs For All Your Needs
Two-shot Mold
In two-shot molding, two different resins are consecutively injected into a mold by runners at different positions. We offer mold designs that rotate between both runners while keeping the part stable.
Overmold
Overmolding requires parts to be formed, cooled, and injected with a second layer of resin. Our overmold tooling designs have well-positioned parting lines to allow easy vertical opening of the mold.
Insert Mold
We offer insert mold designs for both manual and automated insertion processes depending on your production setup. They can also be customized to address the insert molding challenges of specific materials.
Hot Runner Mold
A hot runner mold operates in conjunction with a hot runner system. Given the high temperatures involved, we design our molds with heat-resilient gates and a two-layer structure for temperature control.
Cold Runner Mold
Cold runner systems are unheated and do not require much temperature control. We, nonetheless, provide two-plate and three-plate mold designs based on the type of part our client is manufacturing.
Multi-cavity
Our multi-cavity molds are ideal for manufacturing high volumes of parts in fewer production cycles. They are designed to form multiple units of the same part for every molten plastic injection.
Plastic Injection Tooling Designs For All Your Needs
Manufacturing Quality Parts
The quality of all the parts you manufacture will depend on the accuracy of your mold design.
Reducing Production Costs
Getting the right mold design saves you operational costs because parts would be formed with precision without wasting any materials.
Efficiency
A high-performing mold shortens cycle times as all functions run smoothly. This would reduce energy and labor costs.
Our Consultative Design Approach
Send Us Your Mold Sketch
We encourage you to send us a sketch of your mold design with precise details and dimensions. This enables us to deliver exactly what you need.
Feedback
Our design and injection mold engineering experts will reach out to confirm and discuss the sketch details. This would include details of the part design too.
Issuing DFM Analysis Report
After analyzing all the information, our team issues a report on the manufacturability of the part or mold. We may also recommend ways to optimize designs.
4 Considerations For a Perfect Injection Mold Design
Material
The quality of the material influences the quality of the part. Further, some surface finishes, wall thicknesses, and injection mold designs can only be achieved using certain injection molding materials.
Mold structures
Good quality molds deliver well-structured parts and reduce wastage through reject units. They are also durable and meet recommended injection mold slider and lifter standards.
Mold Precision and Tolerances
A mold should accurately capture the dimensions and design details of a part. Additionally, it should be designed with high tolerances to ensure the parts that are manufactured are standardized.
Project Budget
Complex plastic injection mold designs like two-shot molds cost more. If you are on a tight budget we can adjust high-cost design aspects like high tolerances and premium materials to suit your budget.
Designs That Work for You
What you can get from our design service:
- Concept sketches and renderings
- Technical advice for design improvement
- DFM (Design for Manufacturability)
- Mold Flow Analysis
- Expedite the manufacturing process
- Ensure part quality
- Affordable design fee
- Efficient communication
Case Study
Car Dashboard Lenses with Excellent Polishing Performance
Privacy and Confidentiality
For manufacturing, we will carefully review your product design drawings and provide you with technical advice if necessary. You can modify it yourself, or we can help you improve the design. All you have to do is tell us the dimensions and functions of the application you desire. If you only have a template, send us the template or picture, we can help you restore the drawing, then use 3D printing to create the prototype for your evaluation, and finally use injection molding to make the plastic product.
You don’t have to worry that your product or design is leaked or sold. We are an OEM manufacturer, and professional mold maker; we don’t sell products. We only customize products for our customers. Of course, if you are not at ease, we can also sign a confidentiality agreement.